Despite its benefits, melt intercalation presents several challenges:
Dispersion Quality: Achieving uniform dispersion of nanoparticles can be difficult, and poor dispersion can lead to agglomeration, which can negatively impact the composite's properties. Thermal Degradation: High temperatures required to melt the polymer can lead to the thermal degradation of both the polymer and the nanoparticles. Compatibility: Ensuring compatibility between the polymer and the nanoparticles is crucial for effective intercalation. Surface modifications of nanoparticles are often required to improve compatibility.
